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How does a laser work and what is it? Laser in metalworking

obróbka metali laserem

A word of introduction

One of the most groundbreaking inventions in human history, lasers play a key role in many aspects of our daily lives. The term “LASER” comes from the English acronym “Light Amplification by Stimulated Emission of Radiation”. In simple terms, a laser works by stimulating light molecules, called photons, with energy, resulting in the release of light in a highly concentrated form. The result of this process is the creation of a laser beam characterized by high precision and intensity.

The use of lasers is extremely wide and covers virtually every area of our lives. In electronics, lasers are used to precisely cut and engrave components. In medicine, they are an invaluable tool in surgery, allowing procedures to be performed with unprecedented precision and minimizing the risk to the patient. In the defense sector, lasers are used in both advanced targeting systems and reconnaissance technologies.

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In industry, lasers have become an indispensable tool used in many production processes on a daily basis. Their applications include engraving, marking, welding, laser cutting, drilling, cleaning, as well as precise measurement and detection. Thanks to their versatility and efficiency, lasers have revolutionized many industries, becoming one of the most powerful tools in the hands of modern manufacturers.

How does a laser work?

Each laser consists of three main components:

  • External power source (pump)
  • Laser Active Agent
  • Resonator

In the fascinating world of laser technology, the active laser medium is a key component of any laser. It is inside this medium that the processes that are the foundation of the laser’s operation take place. Depending on the specification and application, the active medium can take many forms. CO2 lasers use a gas mixture that allows a strong beam of light to be generated. In YAG lasers, the heart of the device is a crystal body, which is characterized by exceptional efficiency in converting energy into light. Fiber lasers, on the other hand, rely on glass fibers that allow light to be transmitted over long distances with minimal energy loss.

Transforming energy into laser radiation

When energy is supplied to the active laser medium by an external pump source, it is converted into radiation. This radiation is the beginning of what eventually becomes a laser beam. This process is extremely complex and requires all laser components to be fine-tuned to achieve the desired effect.

Resonator: Laser Beam Architect

The active laser medium is placed between two mirrors, forming the so-called resonator. The resonator acts as an amplifier of the radiation emitted by the active medium. One of these mirrors is partially permeable, which allows only a certain type of radiation to escape from the resonator. Thanks to this mechanism, a concentrated and directed laser beam comes out of the resonator. It is this beam that is the essence of laser operation, and is used in many fields – from precise cutting of materials, through medicine, to advanced communication systems.

The active laser medium in combination with the resonator and external pump source forms the heart of each laser. It is thanks to these complex yet precisely designed components that lasers can perform their tasks with incredible precision, efficiency and versatility, opening up new possibilities in science, technology and industry.

Laser beam feature analysis

Laser radiation is distinguished by four key properties that give it a unique character and wide application in various fields of technology and science.

Monochromaticity: Single-color laser light

Unlike natural light, which covers the entire wavelength spectrum from ultraviolet to infrared, laser light is characterized by monochromaticity, i.e. the uniformity of wavelengths. This property allows for greater flexibility in the design of optical systems, allowing the laser beam to be precisely focused over a very small area, as well as being transmitted over long distances without significant loss of quality.

How does a laser work and what is it

High directivity: precise light focusing

The laser also stands out for its high directivity, which means that the light maintains its direction with little scattering, even over long distances. Unlike natural light, which propagates in all directions, laser light travels in a very narrow, concentrated beam. This feature is crucial in the design of efficient optics that minimise light scattering.

High coherence: uniformity of light wave

Laser light coherence refers to the degree to which light waves are consistent with each other, which translates into their ability to interfere. Due to its high coherence, laser light waves can be transmitted over long distances without diffusion, making it possible to focus light on a very small area, which is crucial in many technological applications.

High energy density: intensity and power

Last but not least, laser light is its high energy density. Thanks to its excellent monochrome, directivity and coherence, the laser light can be focused on a very small area, which greatly increases its intensity. This feature makes lasers extremely effective in high-power applications such as metal cutting and precision material processing.

Advantages of laser cutting over water cutting: technological analysis

In the world of modern material processing technologies, laser cutting stands out as a method with unparalleled precision and efficiency, especially when compared to alternative methods such as water cutting. The unique properties of laser light, such as monochromaticity, high directivity, coherence, and energy density, play a key role in this advantage.

Monochrome and precision

The monochromatic nature of the laser light allows the beam to be concentrated over a very small area, resulting in extremely precise cutting. Unlike waterjet cutting, where the waterjet can be scattered, the laser maintains its precision even on complex shapes and thin materials, minimizing the risk of damage to the processed material.

High directivity and efficiency

Thanks to its high directivity, the laser can effectively cut through materials at long distances from the light source, which is impossible with waterjet cutting. This property allows for more efficient use of energy, which is especially important in industry, where production time and costs are crucial.

Process consistency and control

The high consistency of the laser light allows for consistent cut quality throughout the process, which is difficult to achieve with the waterjet cutting method. The laser ensures uniformity of cut, which is extremely important in serial production and in cases where high repeatability is required.

High energy density and versatility

Lasers, thanks to their high energy density, can cut materials of different thicknesses and hardnesses, which is limited in the case of waterjet cutting. This versatility makes the lasers ideal for applications where a wide variety of materials are required, from delicate fabrics to hard metals.

A word of summary

In conclusion, laser cutting offers much greater precision, efficiency, and versatility compared to waterjet cutting. These unique properties of laser light make it an indispensable tool in modern manufacturing and industry, enabling tasks that would be impossible or much less efficient using other methods.

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Autor: Tomasz Matuszek; Dział Marketingu - Firma Gulajski


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